Additive Manufacturing
meets Technical Ceramics

We specialize in prototyping based on our product line, down to the smallest detail to produce prototypes in volume quality.

By working closely with our customers, we have expanded our program development areas from prototyping to mass production.

• • • • • Our offering

          -  Precise miniature components made from technical ceramics in quantities of 1 and more
          • -  Wear-resistant 3D printed ceramic components with excellent properties
          • -  Complex geometries
          • -  Prototyping in series quality
          • -  Additive manufacturing using LCM process
          • -  Short and timely delivery
          • -  Qualified consulting
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  • Take a look at our newePaper!
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Manufacturing highly precise components of impeccable quality in every detail has yet been very expensive and therefore uneconomic. The perfect solution for this problem are slurry based additive processes for technical ceramics like the Lithography based Ceramic Manufacturing (LCM). Where conventional methods of manufacturing reach the limit, the additive manufacturing of our 3D technical ceramics shows its predominence.

Due to the LCM-technology based processing, we can manufacture smallest components in perfect precision impossible to produce in a conventional way. Moreover, the previous generative methods of manufacturing were only restrictedly suitable for prototyping. Due to the LCM-production method, we can manufacture prototypes that meet large-scale production quality standards as well as small and medium-sized series.

The LCM-process is a multiple additive manufacturing method for the production of technical 3D ceramics. Additive means that three-dimensional components are produced by adding of layers. The additive manufacturing is often called 3D printing or generative manufacturing. During the previous years it has been developed into an effective method of manufacturing complex components without tools. During the Lithography based Ceramic Manufacturing, in a stereo-lithography process a slurry consisting of a UV-light sensitive monomer and a fine-grained ceramic powder is built up layer by layer into a green compact using CAD-data. After each layer the component is exposed to UV-laser light turning the liquid slurry into a solid due to polymerisation of resin. The polymer matrix serves as a binder among the ceramic particles and forms the skeletal structure of the component.

After that the green compact passes through a thermal process on several steps. During the thermal debinding the photo-sensitive polymer are removed. Subsequently by a sintering process the ceramic component gets its typically high density. The resulting products dispose of a shiny and smooth surface and above all they are biocompatible, heat-resistant up to 1600°C, solid, non-conductive, wear-resistant, food safe and chemically resistant.

One of the main assets of the LCM-technology is the design-driven construction process in which complex geometries like internal structures, cavities and undercuts can be realised. Additionally, the toolless manufacturing of components shortens the times of development and production and thus allows an economic fabrication of prototypes.

The method works extremely resource-friendly and cost-efficient as surplus material is recycled in further processes. Moreover, like all 3D-printing processes it enables a quick adjustment of the CAD-model without the need for extensively adjusting the tools.

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• Our ceramic printers with LCM-technology

  Our ceramic ovens with temperatures up to 1700°

  Our detailed quality assurence

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• Alumina   Alumina (A1203) is the most common material for the production of technical ceramics. Meanwhile, the material is well-researched in numerous studies. It mainly stands out due to its high density and extreme resistance. Additionally, due to its high-temperature qualities (> 1600°C) alumina responds to a big part of chemical and mechanical requirements made on ceramic materials. Technical data sheet Alumina

  Zirconium oxide   Zirconium oxide (ZrO2) disposes of steel-related qualities and a high viscosity showing a low heat conductivity. Due to its good tribological qualities the material is suited to the application in medical science, for example for medical instruments. Also sliding components from this material in the technical field are possible. Technical data sheet zirconium oxide Click here to get more information on the materials

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From lot size 1 onwards we produce your single item or your prototype according to your individual demands in the additive process. Series production is possible as well. We will be glad to advise you on the best ceramic material for your application. At the same time we will develop an optimised CAD-model for you or create a computer simulation of the required components. In addition, the process allows the production of multiple versions of a component. Please call us or contact us by e-mail. We like to consult you thoroughly about our service portfolio and our customised solutions. We look forward to hearing from you!